Maintenance Checklist to Prevent Load Binder Failures

It is important to maintain the cargo in one location, not only to prevent damage, but also for the safety of everyone else on the road. This is where load binders come in.  They tighten the transport network, keeping the cargo secure and safe. It is critical to ensure that they continue to function effectively and that your goods remain securely fastened. If your chain binder is broken or does not operate properly, you will never be able to tighten it sufficiently, which is a major issue. In this blog, we will tell you how to prevent chain binder failure and keep them maintained.

What is a Load Binder?

Cargo binders, also known as chain binders, are products used to tighten the chain and fasten cargo for transportation. There are two types of chain binders: lever binders and ratchet binders.

What are the Reasons for Load Binder Failure?

Overloading: Exceeding the chain binder’s working load limit (WLL) might result in irreparable damage and failure. Before using a binder, always ensure that you understand its WLL.

Rust and Corrosion: Harsh environmental conditions, such as rain, seawater, or chemicals, can induce rust, which weakens the binder and its constituents.

Incorrect Usage: Overtightening chain load binders or utilizing the incorrect chain diameters will cause the equipment to wear out faster and increase the probability of failure.

Lack of Regular Maintenance: When chain binders are not inspected and maintained on a regular basis, minor concerns such as rust or wear might go undetected, possibly leading to major difficulties later on.

Here’s the Maintenance Checklist for Load Binders

• First, check for visible damage or deformation on the binder. If it is deformed or broken, it should be replaced right away.
• Now, check if the hooks and chains are okay or damaged. Any thinning or obvious damage to the hook may reduce its strength. Check the chains for signs of wear, rust, and strain.
• For ratchet-type load binders, make sure the ratchet works smoothly without sticking or jamming. If the mechanism is difficult to use, it may require lubrication or, in certain situations, replacement.
• Check for rust or corrosion on chain binders. Surface rust can be cleaned, but rusted components must be replaced to prevent further damage.
• Make sure that the chain binder’s working load limit (WLL) and size indications are visible and readable. If the marks have worn away, it is time to replace the binder.

Here are a few basic instructions on how to use a load binder:

• Observe the Working Load restriction: Always adhere to the load restriction.  Exceeding it can cause equipment failure and raise the danger of accidents, jeopardizing the safety of both the load and workers.
• Proper Binder Positioning: For maximum safety and efficacy, always place the chain binder such that the handle tightens downward.  This guarantees improved leverage and control, lowering the possibility of slippage or mishandling.
• Handle extensions should never be used with spring load binders or other binder types.  Extensions can put too much strain on the binder system, causing significant damage and perhaps major injury or even death.
• Regular Inspection: Before each use, thoroughly examine the binder for evidence of deformation, cracks, nicks, or gouges to ensure its integrity. Immediate replacement of any broken binder is critical for maintaining the highest safety standards and effective load securing.

Load Binder Safety Tips

If you’re planning to use a chain binder, here are some safety tips:

• Inspect the binder for wear on a regular basis; if you see bending or cracking, do not use it.
• Do not use the lever binder with more than one person.
• Do not operate the lever binder while you or anybody else is standing on the load.
• Operate the lever binder so that you are on the ground and have firm footing.
• Do not use a cheater bar to tighten or loosen the load.
• Always tighten by hand in a downward direction.
• Be cautious of the line of fire in case you lose your grasp.
• Always use gloves to maintain grip and protect your hands.

Final Verdict

Lifton Chains & Tackles offers high-quality chain binders. Don’t allow broken or worn-out ratchet load bindings slow you down. Whether you need heavy-duty ratchet load binders or other rigging options, we have you covered.